Plantain Chips Business

Production of Plantain Chips (manual method)

local deep fryer

Production of plantain chips is the frying of perfectly sliced ripe or unripe plantain in hot oil until it’s dry, crispy and crunchy. Plantain chips is a form of snacks, desserts or appetizer. The market size is large and wide. Just like plantain, it is a widely acceptable snacks if well prepared. In Nigeria for instance, plantain chips production is big business. People readily substitute flour base snacks for it because, they see it as natural snacks.

This increase market demand which now make it a sort after business. The setting up of plantain chips factory is really simple depending on the size and output envisaged. The process involve in production is so simple that a novice in food technology can produce and start a business on it with little amount. The profit margin is good in relation to other manufacturing businesses. The only precaution to watch out for is the seasonality of plantain in Nigeria.You can come for plantain chips training in our factory if you want to go into plantain chips production.

From April-July, their is always scarcity of plantain and the price is very high. Barely do plantain chips producers break even. To overcome this problem, you can diversify into related products with almost the same production line e.g. potato chips, coco-yam chips, chin-chin.

Production process of plantain chips

However, the production of plantain chips follow definite process line irrespective of how it’s been done. The production line basically follow this production pattern – Peeling, Slicing, Blanching (optional), Frying, Application of Ingredient (Spec), De-oiling, Cooling and Packaging. The way each of these stages is handled depend on the machine installed and the size of the business. There are three methods of producing plantain chips.

a, manual method. b, semi automated method. c, automated method

Manual Method

For a small scale business of plantain chips, manual method will suffice. The process line may go as follows:

Peeling: The anterior and posterior side of plantain are cut with knife and a deep line is drawn across it length slightly touching the inner fleshy part. Open up the line with the knife and aid it with the thumb. Ripe plantain is easier to peel this way than unripe plantain. Collect peeled plantain in a bowl. Click here to watch a video on how to peel plantain.

Slicing Plantain: There is a mini machine that does this manually. It has a slicing stationary blade on a solid platform with little opening just under the tip of the cutting edge through which sliced plantain are collected. The peeled plantain is move back and forth on the blade with relative force. The blade is set to cut at predetermined thickness usually from 2mm – 4mm. I recommend the slicer machine below.

Plantain vertical slicer

Blanching: Sliced plantain is collected in a perforated bowl and immersed in water. Stir gently and remove to drain water a little before fry. This reduces the starch content and aid separation and even fry.

Ingredient I: Salt is applied at this point. (SPEC 1) or add salt to the water used for blanching above and you do not need to apply salt at this stage anymore.

Frying: Frying can be done with deep fryer at 250 C to 270 C for 9 to 12mins for unripe plantain and 18 to 25mins for ripe plantain when using gas deep fryer. The color output for unripe plantain is golden yellow while ripe plantain should be light brown depending on the extent of ripening before fry. After frying, drain oil and add the second spec.

local deep fryer

Ingredient II:Another spec is added at this stage(pepper, ginger, salt) SPEC 2

Cooling: Spread fried plantain chips on a stainless steel table to cool to ambient temperature before packing. Burnt or damaged chips should be removed at this stage.

Packaging: This depends on your gram size and packaging machine. Just ensure plantain chips are enclosed in airtight container, POP nylon or pouch.

The machine and tools needed for this type of setup are: knife, slicer, dip fryer, stainless steel table, sealer.
RECIPE (Fried Plantain Chips).

Recipe formulations depend greatly on market demands. In Nigeria, spicy plantain chips is really making wave. Customers prefer ripe spicy plantain chips.
1.               Recipe I
Unripe Plantain Chips
(Salt: flavor enhance) (Pepper, ginger) optional (onions) (optional)
Ratio      5       :      1                      5        :     2                        2 bulbs to 40ltres of oil
2.               Recipe II
Ripe plantain chips
(Salt: flavor enhance)  (Pepper: ginger)   (Optional)
Ratio       3   :   0.5                          5       :      2
3.      Vegetable Oil: If a dip fryer is used for frying, the level of oil must immerse the frying basket slightly touching the upper edges of the basket. An average of 20-30 liters of vegetable oil should be enough depending on the size of dip fryer tank.
The specs (recipe) in bracket are to be mixed together in the ratio stated and applied separately. Sprinkling is preferred for even spread. These specs should be collected into a dispenser.

Precautions for Plantain chips Production

1.   Always ensure you buy Honduras species of plantain or low starch plantain. The plantain must be matured and big. If ripe, it should still be firm
2.   Slicing must not be too thick so as to get crispy or too thin to avoid breakage.
3.  Frying temperature must not be too high to avoid burning. Temperature range must be maintained.
4.   Let the chips cool to ambient temperature before packing.
5.   Make sure the sliced plantain is completely immersed in water and stir gently.
Contact us  should you need help or plan to setup plantain chips factory. We shall be on ground to assist you in every area possible from training your staffs to fabrication of machines and installation. Dare to start your own plantain chips production business and build a website to promote it online.

Related Posts

87 thoughts on “Production of Plantain Chips (manual method)

  1. Bisi says:

    Hello. Thank god I got this right on time, I already started this hips but right on am almost at lost cos the chips turns soft after some hours what do I do

  2. Jolayemi says:

    How much is slicer and deep fryer electric/gas

  3. Okolie Ijeoma says:

    How do I prevent my chips from sticking together while frying because it’s a big challenge?

    1. Vickydel says:

      You may blanch – Deep sliced plantain in water for few seconds. Allow the water to drain for another few seconds before fry. You may call me for details

  4. Hello there! Would you mind if I share your blog with my myspace group?

    There’s a lot of people that I think would really appreciate
    your content. Please let me know. Many thanks

  5. Emmanuel says:

    Hello, am into plantain chips production on a small note. I need a manual slicer. Deep fryer electric/gas, and most importantly customised nylon for packaging. Let me know the your prices.. Tanx

    1. Vickydel says:

      Please, call me. Thanks

  6. lalikuo says:

    I really like your blog.. very nice colors & theme. Did you design this website yourself or
    did you hire someone to do it for you? Plz respond as I’m
    looking to create my own blog and would like to know where u got this from.
    many thanks

  7. Cuckold Cams says:

    I like what you guys are up too. Such clever work and coverage!
    Keep up the amazing works guys I’ve added you guys to our blogroll.

  8. Can I just say what a relief to uncover someone who actually knows what they’re talking about on the internet.
    You certainly understand how to bring a problem to light and
    make it important. A lot more people need to look at this and understand this
    side of the story. I was surprised that you aren’t more popular
    because you certainly possess the gift.

  9. An outstanding share! I’ve just forwarded this onto a colleague who has been conducting a little homework on this.
    And he in fact bought me lunch simply because I found it for him…

    lol. So let me reword this…. Thank YOU for the meal!! But yeah, thanx for spending the time
    to discuss this issue here on your website.

  10. Naked Shower says:

    Pretty! This was a really wonderful article. Thank you for supplying these details.

  11. Lade says:

    This is a detailed article. I love it.

    I tried to make some plantain chips and packed them in China nylons for sale. However, they grew mould after a few days.

    Any ideas why this could have happened?

  12. igberaeae endurance says:

    Comment am interseted in this business.cant stapler go for the sealer

  13. Mayowa says:

    Planning to set up a plantain chips company,please get back to me via email to discuss how to get the production equipment.
    Thanks

  14. Uche Daniel JUMBO says:

    Very interesting material. Please I need the locally fabricated Slicer machine, deep fryer, Stainless cooling table, etc. In fact I need all the required machines/equipments to start a Plantain chips business from the scratch to finish. My name is Daniel JUMBO. Lagos. 08029118429 for calls and WhatsApp.

  15. wale says:

    pls am at ibadan and i want to start the bussiness, how can i be selling my product

  16. Sammy Adeleye says:

    Comment I need your mentoring on the production and exportation of plantains chips. Equipment required and cost implications.

  17. Ebun says:

    What your Watsap number, already in the business I have ready market for it but I need serious mentoring

  18. olagunju Ayobami says:

    Comment I am inspired by your write up. please where can l get plantain chips slicer and locally fabricated frier?. Thanks Olagunju R. A Mrs. 08033780072.

  19. Hello! Quick question that’s completely off topic. Do you know how to make your site mobile friendly? My web site looks weird when viewing from my iphone 4. I’m trying to find a template or plugin that might be able to fix this issue. If you have any recommendations, please share. With thanks!

  20. Yekeen Bola says:

    I need you on my feasibility report on what equipment I need and how i can start plantain and potatoe chips.
    Urgent please

  21. austin says:

    wow such a nice piece,

    but i would like to ask, what gives the ripe plantain the hardiness, considering the ones we fry at home are always soft even if the plantain is just fairly ripe?

    Kindly reply with your email so i can contact you for further trainning

  22. Tosin says:

    Nice post. I need a deep fryer and slicer. Where can I get those. Hope to hear from you soon. Tnx

  23. Ritz says:

    I’m really impressed n delighted about this write up n the generosity beneath it.God bless you.pls which Alaba exactly (international /suru)?I need the manual n semi automatic.How much do go for?

  24. ohjay says:

    I really love your article it so helpful and i appreciate it, please am into plantain chips business but am not seeing money as i expected, and what other spice do you think i can use

  25. Ify says:

    Thanks a lot. I love the simplicity and clarity of your instructions.

  26. minecraft says:

    Hello friends, its wonderful post about tutoringand completely explained, keep it up all the time.

  27. my website says:

    Hi. I ran across your site using bing. This is the very well prepared article. I’ll be absolute to save the item and come time for go through more of this useful data. We appreciate you a publish. I am going to surely returning.

  28. Mr. Simon says:

    Good evening Vickydel.
    Am Mr. Simon from Ebonyi state. am a full time plantain farmer for about two years after my Bsc. in Bios. I need training on plantain chip production, both on how to operate semi-automated chip line. pls how do we go about the training. you can contact me via my email or call 08148130880 for discussion. thanks

  29. Akin says:

    Thanks for info on the seasonal period. I will contact you ASAP as I’m in the process of starting the plantain chips business at medium scale.

  30. John says:

    Great piece. Want to start a small-scale plantain chips production business. What’s the initial start-up capital outlay like – equipment, personnel, raw materials etc?

  31. Michel says:

    We have all the machines in place, hoping to start in August 2018 – any tips ??

  32. MR. Dayo says:

    I love fradimore and their ideas they are just too grate and pray God bless their initiatives. Am saving up to aquire two fabricated fryers from them for a start. Already spoke with dem and I shall be visiting their office soon. Thanks.
    whatsapp 08029119177

  33. Mr. Dayo says:

    I’ve been in d business and its very yielding business. I’ve experienced a lot with it… the do’s and don’ts, pros and cons. Recently in order to meet demand i Just aquired an industrial slicer for expansion and plan getting a NAFDAC reg no. as well. now I need a God fearing person wu is interested in partnering with me. Thanks.
    whatsapp 08029119177

  34. FLORENCE O OSIBERU says:

    I live in the USA and will need both slicer and peeler for my small scale plantain chips production

  35. Joanne says:

    I would appreciate getting to contact details for a supplier if plantains from Honduras.. My contact details is [email protected]

  36. Bala says:

    hello! I saw your Post on plantain chips production and am very much interested in starting a small scale, where can I get a deep fryer and what is the name of if the spices to be used and where to get them

  37. Ibrahim says:

    Hello….I’ll like to contact you privately…give me your number or email…..

  38. Suliat says:

    Thanks for this information, please which frier is best, fabricated or electric. Thanks

  39. ambitious says:

    Comment: this business is what I really desire to do I want to start it up in an higher institutions where there are more competing firm. how can I package my product in order to increase demand for my product.

  40. Jubril Aishat says:

    Comment
    I actually have a little idea on the frying of plantain chip’s, but I need an extensive training on the operating of of all d various machine needed starting from d packaging,including d production of potatoe chips,cocoyam and d various flavour needed for each chips cos I intend starting large.Tanx

  41. Faleke kemisola says:

    Pls am interested in this business but I put it into test it came out nice but later got soft pls what should I do?

  42. GODSWILL says:

    I appreciate your kind effort towards liberating pple from poverty keep it up really interested in the locally Made deep fryer and how to identify honduras specie thanks

  43. GODSWILL says:

    I appreciate your kind effort towards liberating pple from poverty keep it up really interested in the locally Made deep fryer and how to identify honduras specie thanks

  44. I’m interested in setting up a small scale plaintain chip business and engage in it on a long term basis

    1. Vickydel says:

      You may call or send mail.

  45. Winston D.Swaray says:

    My name Winston SWARAY from Liberia I love your blog but I really need assistance in getting sealers my plantain products ,manual or electric with the lowest price.

    1. Vickydel says:

      Okay, please call or send mail for details.

      1. Ola says:

        Please I would like to get the manual plantain cutter for a start, can you give me the contact of the merchant at alaba, thanks

  46. Talla Guilleu says:

    It is my pleasure going through this post. I intern to create a plantain chips company in my country but as a beginner, I need mentoring and guidance. It will be grateful if you can be of help. Thanks .

  47. Omosola says:

    How can I get a plantain chips slicer to start a small scale plantain chips business

    1. Vickydel says:

      Alaba is the place to go. Call for detail contact.

  48. Xtie says:

    Thanks for your piece, would like to start training and production in Abuja. How can you assist? Where can I also get a good nylon production company in Lagos?

    1. Vickydel says:

      Reach-out and lets discuss.

  49. opeyemi says:

    appreciate your kind efforts towards liberating people from poverty. pls I am interested in your chips fryer and slicer to start with. pls let talk on WhatsApp or via email. thanks

  50. Adedipe damilola says:

    Pls I will like to engage in training in your company.
    Pls our do I start

  51. harde mi says:

    plz wat is d name of d cutter used

  52. Abiodun says:

    I really love this write up, it helped my work.

    But please, can you elucidate on the semi-automated method?

    I’m writing a term paper on “plantain chips processing”.

    Expecting your feedback soonest.Thanks

  53. ijeoma says:

    Please where can i get big electric deep fryer

    1. vickydel says:

      We can help you fabricate it locally. It’s cheaper and the yield is higher.

      1. Ekanem says:

        How much for the big electric fryer

      2. Tosin says:

        I need a deep fryer and slicer. Where can I get those. Hope to hear from you soon. Tnx

      3. Abidemi says:

        Need to get one sir contact me through email

  54. lam says:

    pls for the fryer and slicer i need to buy now contactact me if u sell 08064702277

  55. kalu says:

    I want ta start this business of plantain chip,how do I get the sealer?

    1. vickydel says:

      You can get one either in Alaba or Oshodi in Lagos

  56. omo says:

    Good day, I will like to set up plaintain chip business, kindly send me ur email add so we can talk better

    1. vickydel says:

      Great. Why not call me on 08022479040. Thanks for the dropping by.

  57. sunday says:

    Good afternoon.I saw your post at a very time I am planning to start the business on a small scale.please,those materials you listed how can I get them(deep frier,slcer).In the absense of deep frier can I use big frying pan or are they the same?Do you stay in Lagos?Thanks.

    1. vickydel says:

      It’s very possible. Why not mail me.

  58. Lucie says:

    I’m extremely impressed with your writing skills as well as with the layout on your weblog.

    Is this a paid theme or did you customize
    it yourself? Anyway keep up the nice quality writing, it’s rare to see a nice blog like this one these days.

  59. Dele Oritola says:

    Hi,

    I need to set up a plantain and banana chip making factory on a small scale. Please contact me on 08025010207 and 08189407595.

    This is urgent.

    Thanks.

    1. vickydel says:

      Fantastic! Glad you found the post useful.

  60. ola says:

    how can i make my plantain crispy nice and crunchy with a nice golden colour.

    Where do i get Honduras species of plantain or low starch plantain from. how can i identify it.

    1. vickydel says:

      Get a deep fryer, use unripe plantain and ensure you buy mature plantain. You can mail me for more assistance.
      Thanks for coming to our website.

    2. Adedayo says:

      If u need a low starchy plantain I can supply you

    3. Adedayo says:

      If u need a low starchy plantain I can supply you

    4. Adedayo says:

      If u need a low starchy plantain I can supply you

  61. dark Souls 2 says:

    Just desire to say your article is as astounding. The clearness
    in your post is just spectacular and i can assume you are
    an expert on this subject. Fine with your permission allow
    me to grab your feed to keep up to date with forthcoming post.
    Thanks a million and please carry on the enjoyable work.

    1. vickydel says:

      Glad you liked it.

  62. Hey! I stumbled your site on Facebook. I am posting
    here to find out which theme you are using on your
    web page, I would love to use the theme that you
    are using so I can put it on my page (soundcloud downloader).

    Thanks.

    1. vickydel says:

      It’s a paid theme.

  63. funmilayo ilesanmi says:

    Do we have a deep fryer that is not electric? I wish to do the business on a full time basis. Where can I get to buy the spices? Even the sealing machine to be used
    Thank you

    1. vickydel says:

      You can get deep fryer that is not electric, infant the one that is locally fabricated. You may contact us for details. The spices you can get in the open market and then the sealer in Alaba or Oshodi.

      1. Amos Victor says:

        Please, I want to get the ceiling. I don’t know if you can upload a picture if the ceiling machine to my mail and I also want to know how much it will cost to send the machine down to Adamawa state?

      2. Abidemi says:

        How can I get the non electric deep fryer.then the price.I just want to start my own business on plaintan chips

Leave a Reply to soundcloud to mp3 Cancel reply